MBR Capsule Accessories Manufacturer
As a MBR Capsule Accessories Manufacturers, we match product configuration to the application, operating limits, interfaces and acceptance criteria defined for each project.
Zheyi Pipeline (Wuhan) Co., Ltd. is a China-based manufacturer and supplier of MBR capsule accessories, specializing in high-performance membrane housings and manifolds for 1250-length membrane elements. Our product line is engineered to match original factory parameters, ensuring seamless adaptation and zero performance loss for membrane bioreactor (MBR) systems.
We support global membrane manufacturers, water treatment plant operators, and system integrators with OEM/ODM customization, offering non-standard sizes and tailored configurations at competitive prices. With over 15 years of expertise in industrial piping and membrane components, we deliver reliable, precision-engineered parts for municipal and industrial wastewater treatment.
Our Product Range for MBR Systems
Our MBR capsule accessories are designed specifically for 1250 series membrane elements, covering all critical connection and sealing components. The range includes:
| Product Type |
Function |
Typical Use |
| Single Hole Catchment Main Pipe |
Collects permeate from a single membrane outlet |
Small MBR modules or where individual membrane isolation is needed |
| Six-Hole Main Pipe with Total Outlet |
Manifold for six membrane connections with a central outlet |
Standard MBR cassettes requiring balanced flow distribution |
| Six-Hole Catchment Main Pipe |
Manifold for six membrane connections without central outlet |
Modular MBR designs with external collection headers |
| Seven-Hole Catchment Main Pipe |
Manifold for seven membrane connections |
High-capacity MBR cassettes |
| Catchment Main Pipe Plug |
Seals unused manifold ports |
Configuring manifolds for specific membrane counts |
| Fixing Strip |
Secures membrane elements in place |
Preventing movement during operation and backwashing |
| Female Adaptor-Header |
Connects membrane to manifold |
Standard membrane mounting |
| Sub Adaptor-Header |
Alternative connection for specific membrane designs |
Compatibility with varied membrane brands |
| Large Bellows Plug |
Seals large bellows openings |
Maintenance and isolation |
| Large Bellows |
Flexible connection accommodating movement |
Absorbing thermal expansion and vibration |
| 4 Shade Small Bellows |
Compact flexible connector with four folds |
Tight spaces and precise alignment |
| 3 Shade Small Bellows |
Compact flexible connector with three folds |
Where minimal flexibility is sufficient |
Application Fit and Process Considerations
MBR systems combine biological treatment with membrane filtration, operating at high mixed liquor suspended solids (MLSS) concentrations, often 8,000–10,000 mg/L. The capsule accessories must maintain leak-free integrity under suction pressure and periodic backwashing, while resisting chemical cleaning agents.
Our components are manufactured from engineering plastics compatible with common MBR cleaning chemicals, including sodium hypochlorite and citric acid. We ensure dimensional accuracy to prevent O-ring extrusion and maintain proper sealing over extended service life.
Engineering and Customization
We understand that membrane cassettes vary by manufacturer and retrofit projects may require non-standard interfaces. Our engineering team works from your existing component drawings or samples to produce exact replacements or modified designs. We support custom hole patterns, outlet configurations, and material grades to match your system's hydraulic and chemical requirements.
For new MBR installations, we can coordinate with your membrane supplier to ensure the capsule accessories align with the selected membrane elements. Our goal is to provide drop-in parts that reduce installation time and eliminate performance compromises.
Quality Assurance and Testing
Our manufacturing processes are ISO 9001 certified, and we implement rigorous quality control at every stage—from raw material inspection to final dimensional checks. Each batch undergoes pressure testing to verify integrity under operating conditions, and we maintain traceability for material lots.
We also conduct performance tests such as hydrostatic pressure and impact resistance to ensure durability in demanding wastewater environments. Our commitment to quality is backed by over 50 patents and a dedicated R&D team focused on continuous improvement.
Installation and Maintenance Support
We provide installation guidelines and technical documentation to facilitate proper mounting and sealing. Our components are designed for straightforward replacement, minimizing downtime during membrane maintenance. We also offer spare parts kits, including plugs and bellows, to support routine servicing.
For large projects, our technical team can assist with on-site troubleshooting and provide recommendations for optimizing membrane performance. We also offer training materials for maintenance crews to ensure correct handling and prolong component life.
Information We Use to Configure Your Solution
To prepare an accurate quotation and engineering proposal, we need the following details:
- Membrane element model and length (e.g., 1250 series)
- Existing capsule accessory drawings, samples, or part numbers
- Number of membrane connections per manifold (e.g., 1, 6, 7 holes)
- Required outlet configuration (central, side, or total outlet)
- Material preferences (e.g., UPVC, CPVC, or other engineering plastics)
- Operating pressure, temperature, and chemical exposure
- Annual quantity and delivery schedule
- Any non-standard dimensions or custom features
Why Choose ZHEYI as Your MBR Capsule Accessories Supplier
As a specialized manufacturer with dual production bases in China, we combine cost-effective manufacturing with international quality standards. Our products are exported to Europe, America, and Southeast Asia, serving industries such as municipal wastewater treatment, industrial effluent control, and water reuse.
We offer OEM/ODM services, allowing you to brand components for your own membrane systems. Our responsive support team provides timely quotations and technical advice, ensuring your projects stay on schedule.
Frequently Asked Questions
Q: Can you supply MBR capsule accessories for membrane elements other than 1250 length?
A: Yes, we support customization for various non-standard sizes. Provide your membrane element specifications, and we will engineer the capsule accessories to fit precisely.
Q: What materials are your capsule accessories made of?
A: We primarily use UPVC and CPVC, which offer excellent chemical resistance and mechanical strength. Other engineering plastics can be used based on your application requirements.
Q: Do you provide samples for qualification testing?
A: Yes, we can supply samples for evaluation. Please contact us with your requirements, and we will arrange shipment.
Q: How do you ensure dimensional accuracy and compatibility?
A: We use precision molds and CNC machining where necessary. If you have original parts, we can reverse-engineer them to guarantee exact fit.
Q: What is your typical lead time for custom orders?
A: Lead times vary based on complexity and quantity. For standard items, we usually ship within 2-3 weeks; custom products may take longer. We confirm exact timelines upon order.
Q: Can you help with installation and maintenance guidance?
A: Absolutely. We provide technical documentation and remote support to ensure proper installation and maintenance of our components.
Explore our full range of MBR Capsule Accessories manufacturer offerings, or view related products like Membrane Tubes And Components and Ultrafiltration Accessories to complete your system.
+86-15258772971
dinys009@163.com
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