Membrane Bioreactor(MBR) Manufacturers

As a Membrane Bioreactor(MBR) manufacturer, Zheyi Pipeline (Wuhan) Co., Ltd. supplies high-performance ABS water collection pipes and UPVC components designed for membrane bioreactor systems. Our range covers 535, 785, and 1250 series membrane elements, providing original-equipment quality at competitive prices. We serve membrane manufacturers, water treatment plant engineers, and industrial project managers worldwide, ensuring seamless integration and reliable operation.

Founded in 2007, ZHEYI Group operates two manufacturing bases in China, with advanced technology and materials sourced from Germany and America. Our products are used in industries such as chemical processing, electronics, pharmaceuticals, and municipal wastewater treatment. We offer ODM/OEM customization to meet specific project requirements.

Our MBR Product Range

As a Membrane Bioreactor(MBR) Manufacturers manufacturer, we match product configuration to the application, operating limits, interfaces and acceptance criteria defined for each project.

We manufacture a complete line of MBR components, each tailored to fit specific membrane element models. The table below outlines our available series and their key applications.

Each component is manufactured with the same engineering parameters as original factory parts, ensuring zero performance loss and seamless adaptation. We also supply MBR capsule accessories and ultrafiltration series products for complete system support.

Application Fit and Process Considerations

MBR systems are widely used in municipal and industrial wastewater treatment, where reliable filtration and durability are critical. Our components are designed to withstand continuous operation in harsh chemical and biological environments.

• Chemical Resistance: ABS and UPVC materials resist corrosion from acids, alkalis, and organic solvents.
• Temperature Tolerance: Suitable for operation up to 60°C (ABS) and 80°C (UPVC) depending on application.
• Pressure Ratings: Components are engineered to handle typical MBR operating pressures (up to 0.3 MPa).
• Compatibility: Precise dimensions ensure a perfect fit with standard membrane elements from major manufacturers.

For plant engineers, this means reduced downtime during installation and maintenance. For procurement managers, it translates to lower replacement costs without compromising performance.

Engineering and Quality Assurance

Our manufacturing process follows strict quality control, backed by ISO 9001, ISO 14001, and ISO 45001 certifications. We conduct rigorous testing, including density, Vicat softening temperature, oven, hydrostatic, and drop hammer impact tests, to ensure product stability and durability.

With over 50 patents and a national high-tech enterprise designation, we continuously innovate to improve product performance. Our two factories in China are equipped with advanced production lines, allowing us to maintain consistent quality and meet large-volume orders.

Customization and OEM/ODM Services

We understand that every MBR system may have unique requirements. Our team works closely with clients to customize components, including:

• Material selection (ABS, UPVC, or other engineering plastics)
• Color matching (natural, dark gray, or custom)
• Dimensional adjustments to fit non-standard membrane elements
• Private labeling and packaging for OEM projects

Whether you need a single replacement part or a complete set for a new installation, we can adapt our production to your specifications.

Information We Use to Configure Your Solution

To prepare an accurate quotation and ensure the right product match, please provide the following details:

• Membrane element model and series (e.g., 535, 785, 1250)
• Required component types and quantities
• Material and color preferences
• Operating environment (chemical exposure, temperature, pressure)
• Any specific dimensional or performance requirements
• Delivery destination and packaging needs

Our technical team will review your application and provide a tailored solution, including drawings and specifications if needed.

Installation, Maintenance, and Support

We provide comprehensive documentation, including installation guides and maintenance recommendations, with every order. Our components are designed for easy replacement, minimizing system downtime.

For ongoing support, we offer:

• Technical consultation before and after purchase
• Spare parts availability for all series
• Guidance on proper cleaning and handling procedures
• Export packaging to ensure safe delivery worldwide

Our global network of sales offices and distributors ensures responsive service across Europe, America, and Southeast Asia.

Frequently Asked Questions

Q1: Are your MBR components compatible with all membrane brands?

Our components are designed to match the engineering parameters of standard membrane elements from major manufacturers. We recommend verifying your membrane model and dimensions with our technical team to ensure a perfect fit.

Q2: Can you provide samples for testing before bulk order?

Yes, we offer samples for evaluation. Please contact us with your requirements, and we will arrange sample shipment. Sample costs are typically deducted from the final order.

Q3: What is the minimum order quantity (MOQ)?

MOQ varies by product type. For standard components, MOQ is usually 100 pieces. For custom items, MOQ may be higher. We can discuss your specific needs to find a suitable solution.

Q4: How do you ensure quality consistency across large orders?

We follow ISO 9001 procedures, with in-process inspections and final testing on each batch. Our production lines are automated and calibrated regularly to maintain tight tolerances.

Q5: What are your typical lead times?

For standard products, lead time is 15-20 days after order confirmation. Custom products may take 25-30 days, depending on complexity. We provide accurate delivery schedules with each quotation.